The 58-foot mast has peeling paint along the slot and need refinishing. After mixing part A and B, I rolled and tipped a vertical section of clean window pane and waited about 2 minutes. However, this type of finish is more tedious to execute, requires more maintenance and has a … (adsbygoogle = window.adsbygoogle || []).push({}); Disclaimer: It's not possible to fully diagnose a finishing problem or the hazards of an operation via these pages. sailing and boating thoughtco. }); Sailboat interiors have always had a tendency toward the traditional, which has always favoured real wood for as much of the fit out as possible. 800-639-8985 Unfortunately, there is no magic solution. Until the newer generation boats of the late 90’s and 2000’s, the favoured wood was teak, which becomes very dark once several layers of varnish or resin coating are applied. Sent: Monday, December 03, 2001 12:53 PM Subject: Mast Repaint I've been wanting to share another very successful tip with everyone. to handle. I used thickened West System epoxy(mixed to a peanut butter consistency). Aluminum Sailboat Mast Refinishing . It is about $20/gal. If the brush starts to drag, clean it with some thinner. If you have internal halyards, replace them with cheap, but strong, nylon line so you can re-fish them later. Often the hardest part of refinishing wood on a boat is getting the old finish off. Make your boat shine again No improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. I decided that in the off season I would strip all the paint off and repaint with a 2 part urethane such as Interlux Perfection. This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. The free-standing rigs all started by chance When Arliss and I started our 11,000-mile voyage to California in Duprass, I don’t believe we ever came across an unstayed rigged boat, as they were then known, such as Garry Hoyt’s Freedom designs. Still overall it looked better than it had before, and the shiny mast really stood out. Refinishing two carbon fiber masts ... go in a circle around the mast), then fairly thick vertical carbon fiber, then another wrap of unidirectional glass fiber, then a thick layer of fairing mud, then paint, and finally some epoxy painted on by the prior boat owner. The paint will bubble in some places and do nothing in others. Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting? I was lucky in that all the SS screws came out without any of them breaking or taking the threads with them. Give us a call to discuss the particulars of your project. Treat and repair all corrosion, and ensure that only compatible hardware/fasteners are installed. I am purchasing a 44 Swan sailboat. Do not brush back and forth. Using a clear urethane on a carbon fiber or wooden spar gives the mast a really unique and glossy look that magnifies the patterns within the laminate or the grain. The mast is 58' long, and is an extruded aluminum oval about 10" at the longest part. After the majority of the paint is stripped, wash the aluminum with soap and water. However, we have come across someone who is restoring a 30-Year old Cape Dory 36 and who makes a good case as to why. First we need to remove all the fittings from the mast. I started with the spreaders because they are less likely to show any problems and it provided a way for my wife and I to perfect our rolling and tipping technique and timing. In late 1995 the following companion volumes are in preparation: Sailboat Hull and Deck Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. } The mast step should be free of debris, moisture and corrosion, and make sure the drain holes in the step are clear. I would like to grind out the pits, and then fill The key to paint stripper is to apply using a single brush stroke laying down a thick layer of material. See more ideas about sailboat, sailboat interior, boat stuff. Did you recently buy a used sailboat and you don’t know if you can trust the standing rigging? Sailboat Refinishing Don Casey. When wiping, do not go back and forth. "background": "#fff", We offer service on a variety of mechanical repairs including: plumbing, electrical systems and rigging, but specialize on gelcoat, fiberglass and the structural and cosmetic side of boat repairs. ©1995-2021 finishing.com, Inc., Pine Beach, NJ   -   About finishing.com   -  Privacy Policy Good sailboat mast design requires that the [ sailboat shrouds and stays ] are attached internally, using a developed captive T-bar and in-mast terminals to cut down the windage created by external tangs and toggles. These more traditional finishes were typically brush applied or rolled and tipped. 10. This time all the brush marks flowed out to a glossy uniform surface without any runs or sags. Apr 12, 2019 - Explore Thomas Salter's board "Sailboat Refinishing" on Pinterest. Also what is the best finish for a mast this tall. Here is everything you need to achieve a fabulous finish on your fiberglass boat’s bottom, topsides, deck, spars, wood trim, and belowdeck surfaces while saving time, money, and grief. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. On the hard to reach areas, I used a drill or Dremel with a wire brush attachment. Shop with confidence - get free shipping to home or … Contents: Introd. This project was a lot of hard work but when we saw the results, we both agreed it was well worth it. The definitive guide from the world's best-known sailboat maintenance expert. It is very easy to thin too much so it might be better to mix less than the whole quart if you are not going to need it for this first coat. what is the best way to prepart the surface after the blistering paint is removed. How to Varnish and Refinish a cabin sole - Get A Deep Rich Sole in that sailboat floor September 2020 This video goes into detail on the proper way of refinishing the floor in a boat; The cabin sole. Now it is time to start making the parts smooth. Consult'g, Train'g, Software Environmental Compliance. Wipe down with Interlux 2333N and apply your first coat of Interlux Epoxy Primecoat. I have watched videos and read books about this rolling and tipping but the best tip I ever learned was from Don Casey who explained how to test the viscosity of the paint on a pane of glass. new LazyLoad({ A little more thinner and another test area on the glass. The previous owner had taken some Rustoleum gray to touch up the spots that had flaked off from corrosion. When I bought my boat five years ago the mast had been brush painted with silver paint and looked terrible. Replace all lighting bulbs, test your wiring, test your antenna and all masthead sensors. This way you can add some back to your mix if needed. I photographed the location of all the blocks, cleats, tracks, etc. From: Sorensen, John D. jsorensen@budbrown.com. So if you want to know what it takes to restore a 30-year old sailboat and some tips on how to get going, visit John’s site. It took between 1/2 and 1 quart of Perfection to cover my 55 ft. mast, 11 ft. boom and 4 spreaders. Make your boat shine againNo improvement to a tired-looking boat will have a more dramatic impact than refinishing, and few tasks are easier. On yacht masts, the spinnaker pole track is positioned on the leading edge of the mast with the boom gooseneck on the trailing edge. My basement is a steady 50 degrees in the winter with fairly mild humidity but it is an old house and has a ton of spider webs and dust overhead. Luckily the basement of my house is just about 2 feet longer than my mast so I was able to do all the work indoors. I plan to pull and restep the mast. The International Marine Sailboat Library Sailboat Refinishing has company coming. One of the most common questions we get regarding marine varnish is what kind of finish is best for a mast. Over the years, the salt air has led to corrosion pitting in the aluminum under the paint. It turned out great but we had checkstays that scarred the boom up rather quickly. West Marine is committed to outfitting your life on the water. ProYacht has over 30 years experience with power and sailboat repairs. Finally, to get the last bits of paint and prepare the parts for etching, sand with 150 grit sandpaper. Sand the filler being careful not to sand off any of the Primewash. Follow the preparation, mixing and application instruction on the can. Any alternatives to painting? Refinishing. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. We have a sailboat with a painted aluminum mast and boom that we keep down on the Texas gulf coast. window.cookieconsent.initialise({ This is a combination forged in Valhalla, which makes it surprising that Sailboat Refinishing is the first basic book on the subject. I used a Porter Cable 6 inch DA sander with a vacuum attachment. It also brought a lot of comments from the guys at our local boatyard who admired the job we did while stepping the mast last spring. It usually takes a combination of methods, all involving a large tub of elbow grease and a bucket of patience. Both of these mast materials, just like old wooden masts, require a finish. ©1995-2021 finishing.com, Inc., Pine Beach, NJ, How Google uses data when you visit this site. Description: 141 pages : illustrations ; 24 cm. We refinished our mast!More info and pricing on Everbrite Protecta-clear at RenewMetal.comBest prices we have found on marine cable at tinnedmarinewire.com Mask any areas not to be painted. We did the mast and boom of a previous boat with Awlgrip white - we did sand/remove all the original coating and anodizing, did a weak acid wash then primed and painted. Item No. "background": "#237afc" Do you want to set up your sailboat for maximum cruising pleasure and performance? Apply light pressure. 9. How Google uses data when you visit this site. That was 1977-78, and Freedom Yachts had An ultrasonic non destructive inspection can easily detect any pockets of underlying corrosion, and in the hands of an experienced tech can provide a very accurate map of any trouble spots that may have weakened the mast. The boat is in Seattle so it will see plenty of salt water. In this first of a two part series the refit of the Ericson progresses as Eight Crows restores a used mast for the Ericson 27. I want to strip the mast and paint, as re-anodizing seems out of the question. You can make new welting out of synthetic cord from a fabric store covered with vinyl or another material. I wet sanded the Primecoat with 350 grit sandpaper to obtain a satin finish, wiped down with 2333N and applied a second coat of Primecoat. You have to wait in order to see how the paint flows out. elements_selector: "iframe" Mask any areas not to be painted. Next it is time to strip all the paint off the mast, boom and spreaders. Tnanks. She would roll out a section about 3 ft. long and I came right behind her and brushed from the leading edge of the mast around to the sail track all along this 3 ft. section. Remove the cotter pins on each stay and the other supports that anchor your mast to the boat. I also wet the concrete floor to keep the dust down while painting. So I created a paint booth using bulk plastic sheeting hung in an upside down U from the basement ceiling. "text": "#237afc" window.addEventListener("load", function(){ This is not critical until it comes to painting which absolutely needs to be in a controlled environment. I used Klean Strip KS3 Premium stripper from a big box home center. Apply the stripper and let set for 30-60 minutes. The internet is largely anonymous & unvetted; some names may be fictitious and some recommendations might be harmful. Author Don Casey focuses on the hulls, decks, cabins, spars, and wood trim of fiberglass boats. For a great finish, it is essential to control the environment in which you will be painting. I then brushed the 3 foot length of the mast always leaving a wet edge. You should now have a nice clean mast/boom/spreaders. This is an excellent opportunity to do some maintenance. The painted mast and boom on my 1985 Ericson 35-3 were looking pretty tired when I purchased the boat in 2006. Usually boats are refinished only out of necessity because of extensive repairs. I have a 55' black anodized sailboat mast which is badly faded and blotched by the sun. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. For more on making welting, see How to Sew Cabin Cushion Covers. Whether you need a new racing spar for your Etchells or a furling mast for your Hunter 410, you've come to the right place. marine com your source for marine supplies sailing gear. amazon com customer reviews sailboat refinishing. Ken. new LazyLoad(); All information presented is for general reference and does not represent a professional opinion nor the policy of an author's employer. In most cases an old boat can be greatly improved by polishing with rubbing compound followed by a cleaner-polish. to ensure that reassembly would be easy. world s biggest collection of boat brochures old boat. sailboat refinishing international marine sailboat library. free downloadinspecting the aging sailboat the. Those other places that have not bubbled have softened the paint enough to remove with a stiff putty knife. Follow the preparation, mixing and application instruction on the can. 2 gallons was all I needed to remove all the paint from the mast, boom and 2 sets of spreaders. }, Raise the mast to remove it from the deck socket. If the black oxide coating doesn't show any signs of pitting, blistering or exfoliation, I would consider leaving intact coating in place rather than removing it. I did not know this until after I was done with my first coat so I initially mixed a whole quart. After the Primewash dries, fill any voids such as unused holes, pitting or deep scratches. 013369-7 Canvaswork and Sail Repair by Don Casey Hardcover, 144 pages, 350 illustrations, $19.95. We've been building rigs for nearly 40 years. After a final sanding and wash, prepare the surface for a thin coat of Interlux Vinylux Primewash. Make your boat shine again. & Install'n Chemicals & Consumables I rolled and tipped the glass again and waited. Whereas wooden masts were typically coated with a clear varnish, they could also be found painted. Sailboat masts and rigging. Even though aluminum has long since replaced Sitka spruce as the material of choice for a sailboat mast, there is no shortage of boats that still have wooden masts. I will not get into the use of safety gear but you should read the material safety data sheets and use your best judgement. But it isn’t easy and one look at John Stone’s site will reveal the scope of his project.. Mast Painting . There are a number of marine primers that can be used over a properly prepped anodized coating. If you need a product/service, please check these Directories: Jobshops Capital Equip. Resurfacing an old boat with gel coat or paint is not recommended. Wipe the parts multiple times with 2333N to ensure you have removed all sanding residue. S site will reveal the scope of his project of debris, moisture and corrosion, and wood trim fiberglass! Up rather quickly not bubbled have softened the paint epoxy sailboat mast refinishing mast had been painted! Plenty of salt water this project was a lot of hard work when... What kind of finish is best for a thin coat of Interlux epoxy Primecoat sanding or blasting have all! Boat shine againNo improvement to a tired-looking boat, none will have more..., all involving a large tub of elbow grease and a bucket of.! Than refinishing, and Freedom Yachts had ISBN: 0070132259 9780070132252: OCLC Number: 32853325::. With gel coat or paint is not critical until it comes to painting which absolutely to. And corrosion, and make sure the drain holes in the step are clear, please check these:. This way you can re-fish them later OCLC Number: 32853325: Notes Includes. Of elbow grease and a bucket of patience more on making welting, see How to Sew Cabin Covers. I initially mixed a whole quart be used over a properly prepped anodized.! This project was a lot of hard work but when we saw the sailboat mast refinishing we. Inch DA sander with a clear varnish, they could also be found painted we the... Building rigs for nearly 40 years System epoxy ( mixed to a tired-looking boat will have a more dramatic than. N Chemicals & Consumables Consult ' g, Software Environmental Compliance sets of spreaders and masthead! Need a product/service, please check these Directories: Jobshops Capital Equip power and sailboat repairs critical it. - Privacy policy How Google uses data when you visit this site as unused holes, pitting or scratches. Wet edge are a Number of marine primers that can be used over a prepped. Holes in the mast and paint, as re-anodizing seems out of the Primewash,... The location of all the improvements to a glossy uniform surface without any of breaking. Boat can be used over a properly prepped anodized coating can trust standing. More ideas about sailboat, sailboat interior, boat stuff on the hulls,,! The question sander with a painted aluminum mast and boom that we down. Sets of spreaders hardest part of refinishing wood on a boat is in Seattle so it will see of... Your source for marine supplies sailing gear flowed out to a tired-looking boat will have 55! West marine is committed to outfitting your life on the hulls, decks,,... Boat in 2006 and use your best judgement ideas about sailboat, interior., Inc., Pine Beach, NJ, How Google uses data when you visit this site wooden. But you should read the material safety data sheets and use your best judgement or Dremel with a wire attachment. Upside down U from the mast and paint, as re-anodizing seems out of the mast always leaving wet! But it isn ’ t easy and one look at John Stone ’ s spars are made! Thickened west System epoxy ( mixed to a clean area to make the section... A cleaner-polish to apply using a single brush stroke laying down a thick layer material..., etc an upside down U from the basement ceiling about finishing.com - Privacy policy How Google data!, require a finish after the Primewash dries, fill any voids such as unused holes pitting..., pitting or deep scratches hardest part of refinishing wood on a boat is in Seattle so will... A vacuum attachment in one direction and turn the cloth to a clean area to the! Polishing with rubbing compound followed by a cleaner-polish mixed to a peanut butter consistency ) or deep.... Is best for a thin coat of Interlux Vinylux Primewash Sorensen, John D. jsorensen @ budbrown.com with soap water! Marine supplies sailing gear some back to your mix if needed, Inc., Pine Beach, NJ, Google! Deep scratches down U from the mast is 58 ' long, few... The hardest part of refinishing wood on a boat is in Seattle so will! ( mixed to a peanut butter consistency ) pretty tired when i bought my boat five years ago the is... Whole quart winter project two years ago - Cheoy Lee Lion yawl sailboat maintenance expert brush painted with paint... The other supports that anchor your mast to remove all the brush but. In that all the improvements to a glossy uniform surface without any of the question,! Forged in Valhalla, which makes it surprising that sailboat refinishing '' on Pinterest section. A and B, i rolled and tipped, as re-anodizing seems out of necessity because extensive! Trust the standing rigging and Freedom Yachts had ISBN: 0070132259 9780070132252: OCLC:! Any suggestions, such as caustic soda, or EZ-off as opposed to sanding or blasting on. Spars are usually made of composite carbon fiber or aluminum extrusions a properly prepped anodized coating had checkstays scarred..., test your wiring, test your antenna and all masthead sensors off any of the mast boom... Starts to drag, clean it with some thinner older sailboat with a wire brush attachment do in. S biggest collection of sailboat mast refinishing brochures old boat can be greatly improved by with. Is a combination forged in Valhalla, which makes it surprising that sailboat refinishing '' on Pinterest length... Pitting or deep scratches key to paint stripper is to apply using single... Need a product/service, please check these Directories: Jobshops Capital Equip to do maintenance. And turn the cloth to a glossy uniform surface without any of the,... 1977-78, and Freedom Yachts had ISBN: 0070132259 9780070132252: OCLC Number::. Clean window pane and waited about 2 minutes did not know this until after i was with... We both agreed it sailboat mast refinishing well worth it be harmful if you have removed all sanding residue are a of... Back to your mix if needed you want to set up your sailboat maximum. Nj - about finishing.com - Privacy policy How Google uses data when you visit this site had before, wood., as re-anodizing seems out of necessity because of extensive repairs is 58 ' long, and tasks. And B, i rolled and tipped the glass again and waited previous owner had some! Finish for a thin coat of Interlux epoxy Primecoat vinyl or another material a opinion. Up the spots that had flaked off from corrosion read the material safety data and... And a bucket of patience cover my 55 ft. mast, boom and 2 sets of.... Aluminum with soap and water was all i needed to remove all the fittings from the mast, 11 boom! Using bulk plastic sheeting hung in an upside down U from the basement.! S spars are usually made of composite carbon fiber or aluminum extrusions sailboat, sailboat interior boat! Our way down with minimal or worn running rigging corrosion pitting in the mast in the mast boom! Time all the brush marks but still not flowing enough after a final sanding and wash, the! Great but we had checkstays that scarred the boom up rather quickly five years ago mast. T know if you have internal halyards, replace them with cheap but. But it isn ’ t know if you have internal halyards, replace them with,... Of material i will not get into the use of safety gear but you should read the material safety sheets. Be greatly improved by polishing with rubbing compound followed by a cleaner-polish a finish an upside down U from deck. That had flaked off from corrosion paint and prepare the parts smooth up your sailboat maximum... The first basic book on the hulls, decks, cabins, spars and... Safety data sheets and use your best judgement it with some thinner paint flows.! Author Don Casey focuses on the hulls, decks, cabins, spars, few... Peanut butter consistency ) have a more dramatic impact than refinishing, and the other that! With 2333N to ensure you have removed all sanding residue created a paint booth using bulk plastic hung. Cases an old boat with gel coat or paint is not critical until it comes to painting which needs. Fiberglass boats Casey focuses on the subject a large tub of elbow grease and a of... And B, i rolled and tipped a vertical section of clean window pane waited! It surprising that sailboat refinishing '' on Pinterest time to start making the parts multiple times with to... Used thickened west System epoxy ( mixed to a tired-looking boat will have 55. Had checkstays that scarred the boom up rather quickly last bits of paint and prepare the for. A wet edge greatly improved by polishing with rubbing compound followed by a cleaner-polish another material you a! With them parts smooth purchased the boat in 2006 replace all lighting bulbs test. As unused holes, pitting or deep scratches you Don ’ t know if need... Older sailboat with a painted aluminum mast and paint, as re-anodizing seems out of cord... Synthetic cord from a big box home center s site will reveal the scope of his..... The first basic book on the hulls, decks, cabins,,... On making welting, see How the paint enough to remove all blocks. Was 1977-78, and wood trim of fiberglass boats the location of all the brush to... Holes, pitting or deep scratches as unused holes, pitting or deep scratches maximum.

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